Working with stainless steel is no longer just a challenge; it is an opportunity to bring to life a product that is cost-effective, durable, and beautiful. With the proper use of high-quality, modern industrial tools, stainless steel can literally be cut, welded, formed, and everything else in-between without difficulty.
These tools include table saws, presses, grinders, plasma torches, and more. Because they are available in so many different shapes, sizes, and materials, there is bound to be a perfect fit for each fabrication project. This forged stainless steel as shown on weldaloy is a great example of what stainless steel should look and feel like.
For some, using these tools is the only choice because they cannot afford or live with other, more traditional fabrication options. One of the most popular choices when it comes to working with stainless steel, especially with table saws, is MIG welding.
This process uses a metal blank and metal electrodes. When gas (either argon or neon) passes through the electrodes, the metal becomes hot and malleable. In this state, the blank becomes a sheet of metal that can be welded.
When it comes to stainless steel, you will find two different stages of the process that can be used to join pieces. The first stage is known as passivation. This is often done by exposing the metal to anemia, which is a chemical condition where the metal is deprived of oxygen.
Anoxia often takes several hours, but there is generally no protection from airborne pollutants during this time. For this reason, you will find anoxia uses are very common in the welding industry.
The second step of passivation is known as quenching. Using a flame, the quenched metal is heated so that it becomes liquefied, similar to pudding. The metal then becomes much more corrosion resistant and very hard. Due to the hardness of the welded piece, this is an excellent method for working with stainless steel in the fabrication.
One of the most common grades of stainless steel that can be worked is in the alloys category. There are three different metals in this grade: Alumina, Barlow, and 304L. Alloys come in two forms: mild steel and stiffer grade. Both of these types have similar properties, which include high resistance to heat and corrosion.
Usually, they are mixed together for a stiffer grade while the Alumina is often used for a lighter alloy. When working with stainless steel fabrication with spot welding, you must know which type of alloy will best meet your needs.
You should consider what will help you with long-term value. Remember that spot welding can create a short-term gain, but it will create a very low-quality metal that will be less durable than the final product. This is why many choose to work with this method for their small projects.
For larger projects, such as those that require production, using the right type of alloy is key to long-term success. You will have to consider how you plan to use the welded pieces as well as any other aspects of the project to make sure you are getting the right results.
You should look for these characteristics when you are evaluating the properties of the alloy being used. Stainless steels can also come in different alloys, which include aluminum, brass, and chrome-plated. These types are much softer and much more flexible, although they are no more resistant to corrosion or heat than the others.
This is why most manufacturers choose to work with metals that fall into this category when doing fabrication. If you have stainless steel fabrication plans, make sure you take the time to check out the type of metal being used and how it is going to react with your work.
This will ensure that you end up with the best results possible and will also allow you to get the best value for your money. Working with this type of metal is much better than working with other types of metals, so whether you are looking to create something from scratch or are working with a pre-made design, you will have no problems here.
Be sure to watch the amount of heat that is being used during the fabrication process to ensure that your work is going to be durable enough.